Armor Build build template
Full armor set from EVA foam or thermoplastic. Covers patterning, cutting, heat-forming, sealing, and painting. This public template shows the milestone structure and starter material categories before you create a customizable workspace.
Milestone timeline
- 1
Gather character references and turnarounds
Research
- 2
Draft or source armor patterns
Patterning
- 3
Test pattern with cardboard mockup
Patterning
- 4
Order foam, adhesive, and sealant
Materials
- 5
Cut all armor pieces from foam
Construction
- 6
Heat-form curved pieces
Construction
- 7
Glue seams and assemble sections
Construction
- 8
Add raised detail, rivets, and trim
Details
- 9
Seal with Plasti Dip or Flexbond
Finishing
- 10
Prime and paint
Finishing
- 11
Weathering and battle damage
Finishing
- 12
Add strapping and attachment hardware
Fitting
- 13
Full suit-up and range-of-motion test
Wear test
- 14
Pack armor with padding for transport
Packing
Pick a template and go
What are you building next?
Each template comes with milestones, a starter materials list, and a timeline you can customize for your build.
Used by makers from r/cosplay, The RPF, Cosplay.com, r/Gunpla, and r/minipainting