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Plan and build a full EVA foam armor set from reference images to convention floor. Covers patterning, heat-forming, sealing, painting, and strapping for cosplayers stepping up from simple pieces to a complete suit.
10 materials · 14 milestones · 0 references
Plan and build a full EVA foam armor set from reference images to convention floor. Covers patterning, heat-forming, sealing, painting, and strapping for cosplayers stepping up from simple pieces to a complete suit.
Build type: armor
Gather character references and turnarounds
Draft or source armor patterns
Test pattern with cardboard mockup
Order foam, adhesive, and sealant
Cut all armor pieces from foam
Heat-form curved pieces
Glue seams and assemble sections
Add raised detail, rivets, and trim
Seal with Plasti Dip or Flexbond
Prime and paint
Weathering and battle damage
Add strapping and attachment hardware
Full suit-up and range-of-motion test
Pack armor with padding for transport
