Chihiro Rokuhira Cosplay
Kagurabachi's swordsman: dark modified school blazer with rolled sleeves, white dress shirt, the Enten katana prop, and the diagonal face scar that makes him instantly recognizable. Intermediate build where the prop and scar makeup are the make-or-break details, not the garment. 7 components, 20 materials with costs, 13 milestones, 2 verified patterns, 5 weeks, $100 to $260.
5 weeks
13
20
7
See the whole look before you start.
References, materials, budget, and build order for Chihiro Rokuhira.
Timeline
5 weeks
Color refs






Materials
20 items
Budget
$100 - $260
save the visual refs
Full reference board
The preview above is curated for scanning. This is the working board you clone into your own build, with notes, colors, product images, and extra references intact.
Images are sourced from around the internet to help you get started. Use the web clipper to build your own reference library.
Build guide
I built my first attempt at this without the scar. Skipped it entirely. Told myself I'd figure it out later. Got to the con, spent the whole day watching people squint at me trying to place the character, and exactly zero people recognized me without prompting.
The scar is the build. Everything else is support work.
Chihiro's diagonal slash from left cheekbone across the nose bridge is what separates "guy in dark blazer with a sword" from a Kagurabachi cosplay. It's character-specific in a way no amount of accurate suiting or prop finish can replace. Get it right and people who've read two chapters know who you are from across the dealer's hall. Get it wrong, or skip it, and you're a mystery.
This is the technique that works: cleanse and prime your skin, apply spirit gum in a diagonal strip following the reference angle (lock this from manga panels first, the slope matters), press a tissue paper strip into the spirit gum while wet, seal with two coats of liquid latex letting each coat dry fully, paint skin-tone base over the whole area, add red-brown wound color into the crease with a small brush, set with translucent powder, seal everything with Urban Decay All Nighter spray. Total time: 15 minutes once practiced. First time: 45 minutes and you'll want to redo it.
Practice it three times at home before the con. Not once. Three times, on camera, under bathroom lighting and then outdoor lighting, because flash photography reveals every edge you didn't blend.
Scar wax looks incredible in photos and chips off by lunch. The tissue+latex method is slightly flatter but survives a full eight-hour day of eating, talking, and sweating. I know which one I carry.
The prop is the second hard part. Pre-made Enten replicas from Gcosplay and Sword Slice look great on a shelf and will get you rejected at the door of every major anime con. They're resin or metal. Foam is the answer: 8mm EVA over a 12mm fiberglass rod core, beveled edges, Plasti-Dip in three thin coats, matte black Rustoleum finish. The fiberglass core keeps a 40-inch blade straight all day without failing the prop tap test the way PVC does. PVC sounds like a bat when security knocks on it. Fiberglass flexes.
For the blazer: CUT/SEW pattern 029, broad fit, in dark charcoal gabardine. Or thrift a black school blazer and spend $6 on iDye Poly to darken it. Either route works. The modification people miss is the sleeves. Rolling them up without modification creates a bunching disaster. Shorten the sleeve lining 2-3 inches shorter than the outer sleeve before you finish the hem, then fold and tack a single clean roll. It stays put for eight hours. Untailored rolling stays put for thirty minutes.
Timeline is five weeks if you're sewing from scratch. The prop build takes two weekends alone. Start the scar practice at week three. Budget is $100 on the low end if you thrift the blazer and white shirt, $260 if you're sewing everything new and buying quality makeup. The foam and core materials run about $46 regardless, so don't count on the prop being cheap.
One last thing: check your convention's prop policy before you build. Most major anime cons allow foam blades up to a specific length and will measure at the door. Build to 42 inches or under and you'll pass everywhere that matters.
Five weeks. Start with the scar.
Components
Modified school blazer
White dress shirt
Dark trousers
Enten katana prop
Face scar makeup
Dark messy wig
Black footwear
Pattern Plan
Real sewing patterns for each piece of the Chihiro Rokuhira costume: the commercial base to start from, a free alternative where one exists, and the exact modifications that turn the base into the character-accurate piece.
Modified school blazer
Modifications for modified school blazer: Use the broad fit view for the relaxed school-uniform silhouette. Shorten the sleeve lining 2-3 inches shorter than the outer sleeve before finishing hems, then fold and tack a single rolled turn so sleeves stay up without bunching. Omit shoulder pads if included. The two-button front closure matches Chihiro's visible blazer front; no further closures needed.
Modifications for modified school blazer: Use as a base for a more structured silhouette. Remove or flatten any shoulder pads included — the school-uniform read needs a relaxed shoulder, not a power-suit peak. Shorten sleeve lining for rolled-sleeve modification (same technique as above). The notched collar can be left as-is since Chihiro's blazer has a standard lapel. Sizes 34-52 chest covered.
Either pattern works as a base. CUT/SEW 029 is built for anime school uniform silhouettes and will get you there with fewer modifications. S8962 is more widely available in fabric stores and works if you want a slightly more tailored look. The key modification for either is the rolled-sleeve treatment and reducing shoulder structure.
Dark trousers
Modifications for dark trousers: Use only the trouser piece from this pattern. The jacket from this pattern has a standing mandarin collar and button front — not Chihiro's look. The trousers are simple with a side-seam zipper, which is easier than a fly-front and reads correctly under a blazer hem.
Plain dark trousers can also be bought or thrifted. The trouser silhouette is not character-specific, so buying saves construction time for the more important pieces.
Materials list
20 itemsEstimated total cost
$100 - $260
Milestone timeline
5 weeks- 1
Gather manga reference panels and lock down Chihiro's exact uniform details
Research
- 2
Source blazer pattern and dark suiting fabric
Materials
- 3
Source white dress shirt
Materials
- 4
Buy and test wig, thin and texturize
Materials
- 5
Cut and sew blazer body
Construction
- 6
Modify sleeves for rolled-sleeve wear
Construction
- 7
Cut and sew trousers
Construction
- 8
Draft and cut foam blade pieces
Construction
- 9
Core, bevel, and seal the blade
Details
- 10
Build tsuba guard and wrap handle
Details
- 11
Practice scar application at home (3 runs minimum)
Finishing
- 12
Style wig with controlled-messy texture
Finishing
- 13
Full suit-up, scar test, photos, and prop check
Wear test
Frequently
asked questions.
Related tools and guides
Plan your build, estimate costs, and get ready.
Budget Calculator
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Convention Checklist
88-item packing checklist. Check off items as you pack.
Prop Scaling Calculator
Scale reference images to your body measurements.
How Much Does EVA Foam Armor Cost?
Real build budgets with specific products and dollar amounts.
Cosplay on Costumary
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Debut your cosplay build
Upcoming conventions where you could wear this. Dates, checklists, and budget tools included.
San Diego Comic-Con 2026
Jul 23–26 · San Diego, CA
The original and most iconic pop culture convention. Massive panels, Hall H, and the epicenter of entertainment announcements.
OffKai Expo 2026
Jul 24–26 · San Jose, CA
GalaxyCon Raleigh 2026
Jul 24–26 · Raleigh, NC
A Raleigh pop culture convention with celebrity guests, comic artists, and a growing cosplay scene.
Lakeland Anime-Fest 2026
Jul 25–25 · Lakeland, FL
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